About Us
NTC NefteGazDiagnostika LLC is a research and development center operating based on Rostekhnadzor License No. DE-00-010148 for industrial safety expert review and Russian FSB License GT 011700 for activities involving use of classified information.
Major activities:
- Expert review of oil and gas facilities industrial safety, non-destructive inspection, technical diagnostics including water crossings diver inspection
- Smart pigging of mainline and field oil and gas pipelines including offshore pipelines
- Electrocorrosion inspection
- Manufacturing of UKMT composite reinforcing sleeves for pipeline repair
- Pipeline emergency and repair works
- Surveying and mapping
- Pipeline route development and maintenance
- Standards, technical documentation and procedures development
- Engineering and installation of pipeline and equipment technical condition monitoring systems at oil and gas facilities
- Research and development
NTC NefteGazDiagnostika LLC has a certified non-destructive testing laboratory and electrical measurements laboratory.
Works and services offered by NTC NefteGazDiagnostika LLC per equipment types:
Pipelines and piping
Coating condition inspection:
- Searching and locating pipeline axis in the field including underwater inspection
- Identifying potentially hazardous segments and damaged coating areas, areas of pipeline wall metal removed by earth currents
- Inspecting pipeline cathodic protection systems
- Identifying the pipeline coating remaining life
Parent metal and welds inspection:
- Acoustic emission inspection and pipeline metal defects isolation (weld cracks, yielding areas, metal thickness reduction, corrosion, holes)
- Magnetic memory method inspection
- Metal defects identification: visual inspection, UT, MPI, DPI, IT, radiographic and other non-destructive inspection methods
Inline inspection:
- Pipeline cleaning
- Pipeline gauging
- Geometry inspection using an electronic geometry pig (EGP)
- Pipeline MFL inspection using 3rd generation high resolution pigs (CDP)
- AFD inspection to identify longitudinal defects with high resolution 2nd generation inspection pigs
- GYRO-inspection to identify the pipeline axis and detected defects coordinates (XYZ)
Restoring pipeline normal operation:
- Repairing all types of defects including penetration defects identified following inspections using UKMT composite sleeves (permanent repair method) including offshore pipelines
Industrial safety expert review:
- Expert review of the technical documentation and the pipeline itself compliance to standards and technical documentation requirements
- Remaining life calculation, strength and other calculations
- Issuing opinions regarding future operation possibilities and timelines
Surveying and mapping:
- Topographical surveying and mapping of the pipeline right-of-way with GPS references of the pipeline kilometer points
- Developing as-built layouts in the scale of 1:500 -1:5000 specifying geographic coordinates of the identified pipeline defects
- Developing as-built pipeline profiles
- Setting out coordinates
Pipeline right-of-way development:
- Right-of-way deforestation and clearing from growth
- Installing fixing points and pipeline cathodic protection test posts
Tanks and pressure vessels
- Industrial safety expert review
- Acoustic emission monitoring including tank bottom leaks detection
- Ultrasonic thickness measurement, ultrasonic testing, penetrant inspection, etc.
- Identifying structure elements geometric parameters and vertical deviations and misalignments
- Comprehensive calculations package including calculations of corrosion rate, strength, stability, and remaining life
Auxiliary works for technical diagnostics:
- Providing motor vehicles including off-road transport
- Communications support including satellite
- Pits excavation/backfilling and the following land rehabilitation
- Coating removal/restoring
Other works and services:
- Standards, technical documentation and procedures development
- Manufacturing of composite reinforcing sleeves for pipeline repair
- Development, manufacturing and installation of underground pipeline technical condition acoustic emission monitoring systems (Patent 2207562)